In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. One in all our prospects, a packaging producer serving grocery and bakery industries, not too long ago took an enormous step ahead by upgrading their palletizing automation. Their journey affords nice insights for any producer trying to scale intelligently.
From Customized to Customary: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 resolution, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage business evolves continuously, with packaging necessities shifting to fulfill client calls for. Their manufacturing crew wanted automation that might adapt simply as rapidly. The UR20’s prolonged payload and attain allow them to deal with a greater variety of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many corporations justify automation by slicing labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about rising output, standardizing operations throughout a number of services, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
Questioning tips on how to calculate the ROI of a cobot in your manufacturing facility ground? Obtain the Lean Robotics ROI calculator.
Standardization: The Secret to Scaling Up
A significant objective for this buyer was to standardize their palletizing course of throughout a number of places. Their earlier setup labored, however it was a one-off resolution. By selecting a standardized, productized system, they lowered complexity when deploying at new services.
This shift solves a standard downside: experience bottlenecks. When automation is custom-built for a single web site, growth turns into tough as a result of the unique skilled isn’t at all times there to help new places. A standardized method makes onboarding and upkeep a lot smoother.
A Smarter Strategy to Automation Deployment
For corporations rolling out automation throughout a number of websites, prioritization is vital. One in all our different prospects took a wise, phased method:
- Begin with the simplest deployment – Choose the only software with the least changeover to get an early win.
- Increase based mostly on learnings – As soon as the primary deployment succeeds, transfer to extra complicated strains.
- Scale confidently – A step-by-step method reduces threat, optimizes funding, and builds momentum.
Surprising Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a option to cut back handbook work, however after implementation, they realized that they had been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to raised throughput throughout the board—an ROI increase they hadn’t even anticipated.
Trying Forward
For producers contemplating automation, the important thing takeaways are clear:
- Assume past labor financial savings. Contemplate how automation can increase your capability and adaptability.
- Standardization is your buddy. A scalable resolution simplifies deployment throughout a number of websites.
- Take a phased method. Begin with the only functions and construct from there.
- And most significantly—don’t go it alone. Corporations like Robotiq specialise in serving to producers navigate these choices, guaranteeing that each step provides worth to the larger image.
Need to make automation be just right for you? Let’s speak.
